DYI Dub Siren – the complete rubdown

irie

I have been teach­ing myself some sol­der­ing over the last year, to make and aug­ment some musi­cal instru­ments, and some other, more unex­plain­able projects (I’ll come back to those in a later post). My biggest project by far was this; build­ing a dub siren from scratch. Here i have doc­u­mented my process, and made a guide for any­one who dares to fol­low in my footsteps.

This dub siren is far from the most sim­ple design. If you want an easy way out, you can find an old birth­day card that plays a song, or one of those “mr. T in your pocket” giz­mos, and just poke’em with a sol­der­ing iron and you’re done(like this one). When i started out this project i had no sol­der­ing skills at all, but I had some time on my hands and thus I man­aged to teach myself the basics in a cou­ple of weeks. It was my Christ­mas hol­i­day, okay? You make it sound like I was unem­ployed or some­thing.
See the full rub­down after the jump.

Break­ing news! If you don’t really want your hands wet with all the sol­der­ing and hard work, Korg are now releas­ing their Monotron synth, which does much the same thing as my dub siren, and for the truly nice price of around $85. Prod­uct details here. But you don’t want that of course, no, you want to work hard, mak­ing your own from scratch! Right? Then read on.

The Dub siren is based around two 555-chips gen­er­at­ing the sound. It has but­tons for vol­ume, mod­u­la­tion, wave­form, phase and fre­quency. It has a momen­tary on but­ton, and also a switch for a «hold» mode. An LED blinks at the wave­form rate, and another one to indi­cate that the hold mode is activated(I skipped that one in my build). Check out the video and schemat­ics at the bot­tom to see and hear.

Parts needed

IC’s

  • LM555n × 2 – i used these, but most 555s will prob­a­bly do.
  • LM741 × 1 – oper­a­tional amplifier

Pots:

  • 50K × 5

But­tons etc.

  • off(on) push but­ton × 1 – the momen­tary on button
  • on(on) tog­gle switch × 1 – per­ma­nent on/«hold» switch
  • off(on) tog­gle switch × 2 – mod­u­la­tion on/off switch & power on/off
  • LED × 1 – 3mm or 5mm, i used a fiver.
  • Either a 9V bat­tery (which will be spent crazy fast), or a 9V wall wart trans­former, and a DC socket to plug it in.
  • a big TRS socket for the out­put. You know, like a gui­tar plug.
  • LED hold­ers (for extra finesse and glam)
  • IC hold­ers to pro­tect your ICs from over­heat­ing when you are sol­der­ing. Espe­cially impor­tant if your sol­der­ing skills are not the best.
  • Knobs for the potentiometers
  • Some cool cas­ing. I used an old bar­bers box i found at a flea market.

Capac­i­tors:

  • 47μF × 1
  • 47nF × 1
  • 22μF × 1
  • 150nF × 1
  • 10μF × 1

Resis­tors:
Yes, many. Just buy a pack that has many dif­fer­ent kinds.

If you are scan­di­na­vian, and don’t have a store in town that car­ries the parts, have a look at electrokit.se, where i got (almost) all my parts. Pretty cheap. I later found out Elfa seems to be the indus­try stan­dard sup­plier. My expe­ri­ence tells me that buy­ing this stuff online is way cheaper that in a store. And it’s light, so postage is next to noth­ing. My 555s I had to order from the UK(total­ro­bots), so i bought 20 so i’ll never run out.

More things to think about

I actu­ally made this siren twice, the first time around I basi­cally had no idea what I was doing, and the result was that if I opened the lid of the siren, or just shook it a lit­tle, it would change sound, or most times just stop work­ing. Hope­fully not at a gig. So what to do? Build the whole thing back up from scratch of course!

The sec­ond time around I was able to take ben­e­fit from every­thing i had learned from my mis­takes. For exam­ple, the first ver­sion used solid core wiring. Kids, stay away from that stuff! It just breaks all the time. I used it because I was so tired from strip­ping cables with scis­sors. Instead, use multi-core wiring and just invest in cable strip­per pli­ers, they go cheap.
Sec­ondly, try to make the entire thing one one board, putting all the com­po­nents as close together as you can. This way you have a way more sta­ble end prod­uct, that will not break if you just look at it angrily, like my first one did. As a bonus this makes the whole thing take up less space, abling you to use a smaller cas­ing. I actu­ally over­shot it a bit with my cas­ing, i could eas­ily get away with using some­thing half its size. My tip on this is to wait decid­ing what to use ’till after you fin­ished sol­der­ing, so you know how much space you need.
Another thing you need to know about the schematic is; Dave made the IC’s a lit­tle con­fus­ing. The con­nec­tion on the top left of your IC does not nec­es­sar­ily cor­re­spond with the one on the schematic. I found out what con­nec­tions are where on the ICs i used (see the pic­tures above the video), if you use dif­fer­ent model IC’s than me you might wanna google the model num­ber and go through some pdfs to find it. If you are in doubt, use my draw­ings to guide you through it.

Another thing is, your line out­put is going to be huge on this thing. So right before the last out­put (on the + wire of course), put a resis­tor, just exper­i­ment with dif­fer­ent ohms. If not, you might come with the siren to a party, and when some drunken fool ram­ples up on stage to mash your but­tons, he turns the vol­ume all the way up, and blows every fuse from here to Calcutta.

You can nick the orig­i­nal schematic from dave on flickr too. Just keep in mind the alter­ations I men­tioned. If you need to learn how to sol­der, this arti­cle is a good primer.
The schematic is at the bot­tom of the post, along­side some pic­tures. Just down­load that, and see if you can make sense of it. Good luck!

that’s about all I can gather from the schematic. Hope I didn’t for­get any­thing. Just holler in the com­ments if you have ques­tions, or, you know, comments.

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Related posts:

  1. Dub siren project finished!
  2. What the hell is VCC anyways?
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36 Comments

  1. dubroots
    Posted August 29, 2009 at 6:59 pm | Permalink

    very nice…

    kool

    i from Brazil

    dub siren nice

  2. Luke
    Posted September 11, 2009 at 6:07 am | Permalink

    Hey nice work!!! I am going to build on of these and was won­der­ing what does VCC mean in the schematic? Where does this need to be connected?

    CHeers!

  3. Jacob
    Posted September 11, 2009 at 8:40 am | Permalink

    VCC sim­ply means +9V. Some doo­fus fig­ured VCC sounded bet­ter. Spent some seri­ous time fig­ur­ing that out myself when i started out!

  4. dubroots
    Posted September 12, 2009 at 1:31 am | Permalink

    already bought the parts … I won­der if you used a 9-volt source?

  5. Jacob
    Posted September 12, 2009 at 10:25 am | Permalink

    Cer­tainly. Just have a look at the schematic.

  6. Posted October 3, 2009 at 12:22 am | Permalink

    Looks awe­some man. Great job.

  7. Quadradub
    Posted October 16, 2009 at 12:46 am | Permalink

    Hey man great job!
    I´m from Brzil and i got all the parts to start build­ing my siren i hope it works!
    I any case of doubt can i con­sult u?
    Tks

  8. Jacob
    Posted October 16, 2009 at 12:44 pm | Permalink

    Sure, just holler, and I’ll answer if i can.

  9. Posted October 19, 2009 at 10:56 am | Permalink

    hello — nice siren. i’m try­ing to gather the parts to have one made. i have a few ques­tions. one, are these pots lin­ear or audio taper? and roughly how much did the parts cost you? thanks!

  10. Jacob
    Posted October 19, 2009 at 11:19 am | Permalink

    All pots are lin­ear. Every­thing cost me about 30€. But the price can vary, all the parts are super cheap, but you need lots of parts. I usu­ally buy at least 10 of every­thing each time.

  11. Quadradub
    Posted October 20, 2009 at 11:44 pm | Permalink

    Hey man me again. tell me this TRS out must be mono or stereo?
    Tks

  12. Jacob
    Posted October 21, 2009 at 10:21 am | Permalink

    Mono.

  13. harry
    Posted November 19, 2009 at 1:33 am | Permalink

    hello jacob nice web­site and briliant job with the siren machine i just wanted to know if a ama­ture like me with no expe­ri­ence could build this in a cou­ple of days

  14. Jacob
    Posted November 19, 2009 at 8:48 am | Permalink

    Well. not in a cou­ple of days. The first time it took me about a week, work­ing about two-three hours each day. But I had to learn every­thing from scratch (although I got some help from dave), if you run into trou­ble, just ask here.

  15. harry
    Posted November 19, 2009 at 9:16 pm | Permalink

    hi jacob its me again i just wanted to know if you know any uk web­sites where i could get all the parts from cause i want to give this a go. thanks again

  16. Jacob
    Posted November 19, 2009 at 10:12 pm | Permalink

    these guys are bril­liant: http://www.totalrobots.com/

  17. tim
    Posted April 22, 2010 at 1:27 am | Permalink

    i was about to order the parts but was just won­der­ing what type of capac­i­tors did you use? or does it not really mat­ter? thanks

  18. Jacob
    Posted April 22, 2010 at 8:37 am | Permalink

    There’s a list of what level capac­i­tors you need in the mid­dle of the arti­cle.
    The most impor­tant thing is that you get the ones that are hand solder-able. The first time I bought parts, I acci­den­tally got some that were made for sol­der­ing by machines, so it was super tiny. It should be explained in the prod­uct descrip­tion, and if there’s an image of it, it looks just like most other parts, a small body with two wires stickin’ out.

  19. tim
    Posted April 26, 2010 at 3:51 am | Permalink

    where did you get your 50k pots? hav­ing a hard time find­ing any.

  20. Jacob
    Posted April 26, 2010 at 10:46 am | Permalink

    Any­where that you would get other pots, really. 50K is pretty stan­dard. If you can’t find any near you, check out my link to Elfa, in the article.

  21. Fer-Jazz
    Posted May 18, 2010 at 2:19 am | Permalink

    hello! what kind of capac­i­tors did u use? in ur pics I guess there is one ceramic capac­i­tor right? does it mat­ter if i use elec­trolyc­tic capac­i­tors only? thanks
    bleesss!

  22. Jacob
    Posted May 18, 2010 at 9:14 am | Permalink

    yeah, it should not mat­ter too much I think.

  23. Ric
    Posted June 2, 2010 at 7:40 pm | Permalink

    hi man, sorry, but i don’t under­stand this:

    off(on) push but­ton × 1 – the momen­tary on but­ton > it’s a nor­mally open button

    but this? what’s the dif­fer­ence beetween
    on(on) tog­gle switch × 1 – per­ma­nent on/«hold» switch
    and
    <off(on) tog­gle switch × 2
    ?

    thank you so much

  24. Ric
    Posted June 2, 2010 at 7:49 pm | Permalink

    ok, ok, i’ve seen the schemat­ics bet­ter.
    it’s nor­mally closed.

    thankyou

  25. Ric
    Posted June 2, 2010 at 8:16 pm | Permalink

    in your siren you haven’t placed the L1 led, right?

  26. Jacob
    Posted June 2, 2010 at 8:35 pm | Permalink

    the on(on) means a tog­gle switch with three con­tacts, so that it can send cur­rent either left or right. The off(on) tog­gle switch is a basic two-pin on/off switch, either send­ing cur­rent or not at all.
    You can use a on(on) as a off(on), if you leave the last pin empty. Get it?

  27. Ric
    Posted June 3, 2010 at 10:41 am | Permalink

    ok man, thankyou so much, another ques­tion.
    the 5 pots, in the schemat­ics, from left to right, what does they means?

    1) Mod­u­la­tion
    2) …
    3) …
    4) …
    5) Volume

    can you explain to me? thnakyou

  28. Jacob
    Posted June 3, 2010 at 11:28 am | Permalink

    okay, from left to right:
    1: mod
    2: rate
    3: wave­form (square/sine)
    4: freq
    the knob above the oth­ers con­trol volume.

  29. Giga
    Posted August 17, 2010 at 11:53 pm | Permalink

    hi man! nice siren!! it has a nice sound so I’m inter­ested in mak­ing one for myself!
    I found some site that sells elec­tronic parts and they got it ALL, but I do not know about those resis­tors that you used. what power are they? cause they got them of 1/4w, 1/2w, 1w and 2w (watts) of power! this is a BIG con­fu­sion for me because I’m not a proffes­sional in this!

  30. Jacob
    Posted August 18, 2010 at 10:03 am | Permalink

    Okay, then those resis­tors are bogus, don’t buy them. Resis­tors come in pack­ets of hun­dreds, and are mea­sured in ohms. If you can’t find any near you, try to buy them online instead.

  31. Posted August 28, 2010 at 6:16 am | Permalink

    Hi!

    Con­grats for the site/blog!!!!! LOVED IT!!! great video, super groove!! You con­vinced me to try to build the siren! i have some ques­tions… accord­ing to the schemat­ics there should be a 220 uF (elec­trolitic) and on your list you have 22μF, is it a typo or you really used a 22uF cap?

    I saw a post men­tion­ing that the caps can be all eletrolitic but bear in mind that ceramic and eletrolitic are dif­fer­ent cap type. (eletrolitic have polar­iza­tion +- and they “accu­mu­late energy”, ceramic are nor­maly used to for exam­ple fil­ter fre­quen­cies.. but then again I am not an engi­neer ;) maybe if they are all elect it will still work :D

    To make things eas­ier for the one-go buyer here is a com­po­nent list that I set together based on your ini­tial post:

    IC:
    2 x LM555N
    1 x LM741

    Elec­trolitic Caps:
    1 x 220uF
    1 x 47uF

    Ceramic Caps:
    1 x 10uF
    1 x 47nF
    1 x 150nF

    Resis­tors (1/4 watt)
    2 x 10K
    4 x 560 Ohm
    2 x 68K
    2 x 2.2K

    Oth­ers:
    1 x Female TRS con­nec­tor (1/4″ 6.35 mm)
    1 x 9v bat­tery clip
    1 x 2.1mm female DC plug (in case you don’t want to use bat­tery)
    2 x 9014B (alter­na­tive 2N3904 > not tested)
    2 x LED + sup­port cas­ings
    2 x SPST switch (ON-OFF)
    1 x SPDT switch (ON-ON)
    1 x Push-Button (is this one ON by default or OFF by default?!)
    1 x Per­furated board for sol­der­ing
    3 x DIP8 sup­ports for the IC (optional)

    Pots:
    4 x 50K (lin­ear… I will try a log on vol­ume control)

    I will build mine, take pics, and come back with full feed­back! i am inter­ested to know tha resis­tor value to use on the out­put so the sound vol­ume is not reaaaaaaaaly high ;)

    Keep you guys posted,
    Cheers

  32. Jacob
    Posted August 28, 2010 at 10:03 am | Permalink

    Hey edson, thanks for the great feed­back! I sup­pose it really is a typo then, trust the schematic first, then me.. And for the ceramic/electrolitic caps, I really don’t know. But the whole schematic is sup­posed to be really flex­i­ble, so either might work. Good luck on your siren, and be sure to come back here when you fin­ished it!

  33. Stevo
    Posted September 1, 2010 at 3:04 am | Permalink

    Bril­liant! I’m gonna have a go at this.

    Ques­tion–
    Edson men­tions chang­ing the resis­tors value to manip­u­late the total vol­ume. Can the “tone” be manip­u­lated by using dif­fer­ent resis­tor val­ues? Or… which com­po­nent would I want to focus on if I’m try­ing to change the tone?

  34. Jacob
    Posted September 1, 2010 at 8:34 am | Permalink

    well, the whole box is really “a tone that you can change”…
    with fre­quency and mod­u­la­tion, that’s exactly what you do. But if you want more advanced con­trol, you’ll just run it through a gui­tar effect box, like I did with a delay pedal in the video.

  35. Stevo
    Posted September 2, 2010 at 5:20 am | Permalink

    Please par­don my lack of knowl­edge when it comes to elec­tron­ics. Hope­fully this project will change that slightly. I col­lected almost the whole parts list today. I have a few questions.

    I count 6 dif­fer­ent ref­er­ences on the schematic where it shows +9V. Does that mean every­where this appears is con­nected in par­al­lel from the power source?

    The VCC is con­fus­ing too. I see that the V+ on IC1(555) con­nects to VCC and the V+ on IC3(555) con­nects to +9V. Are VCC and +9V synonymous?

    Also I see 9 places where the schematic calls for a ground. Should these all be col­lected together using wiring? And then con­nect it to the metal enclo­sure in the end?

    Thanks so much for any help!

  36. Jacob
    Posted September 2, 2010 at 9:00 am | Permalink

    You are cor­rect in all of your assump­tions, all of the points with +9V wants power in par­al­lel. Yes, VCC means power. All the places call­ing for ground should be hooked up to the ground of the power source, the cord that’s not +9V. Makes sense?

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